Analysis of maintenance technology of IKO needle roller bearing with lubrication



The function of the IKO bearing fit is to make the stationary and rotating rings of the needle bearing and the stationary part (usually the bearing seat) and the rotating part (usually the shaft) of the mounting part, respectively, to achieve the transfer of the load under rotation. And the basic task of defining the position of the motion system relative to the stationary system.

Needle bearings are required to be fixed in three directions, radial, axial and tangential, on the shaft and in the housing. The radial and tangential positioning is achieved by the tight fit of the bearing ring. The axial positioning is only used in a few cases. The axial position is generally limited by axial limit parts such as end caps and retaining rings. Within the clearance range.

When choosing a fit, you should pay attention to the following four points:

(1) The circumferential surface of the bearing ring should have good support and uniform force to reduce deformation, and fully exert the bearing capacity of IKO bearing.

(2) The ferrule cannot slide in the tangential direction in its mating surface, otherwise the mating surface will be damaged.

(3) The free end bearing must be compatible with the length change of the shaft and the housing bore, that is, it must have the ability to accommodate the axial position to swim within a certain range.

(4) It must be noted that the needle roller bearing is easy to install and disassemble, saving labor, time and money.

For heavy loads, the grease with a small penetration should be selected for high pressure, and the oil film strength and extreme pressure performance should be high. When selecting grease according to environmental conditions, calcium-based grease is not easily soluble in water and is suitable for drying and low moisture environments. Commonly used greases for IKO bearings include calcium-based greases, sodium-based greases, calcium-based greases, lithium-based greases, aluminum-based greases, and molybdenum disulfide greases. The amount of grease filled in the needle bearing is suitable for filling 1/2-1/3 of the inner space of the bearing. At high speeds, reducing the grease to 1/3 will increase the temperature rise.

The temperature of the bearing, generally the temperature outside the bearing can be inferred. If the oil hole can directly measure the outer ring temperature of the thin-walled bearing, it is more suitable. Usually, the temperature of the bearing rises slowly as the bearing starts to run, and reaches a steady state after 1-2 hours. The normal temperature of the needle bearing varies with the heat capacity, heat dissipation, speed and load of the machine. If the lubrication and installation parts are suitable, the IKO bearing temperature will rise sharply and abnormal temperature will occur. At this time, it is necessary to stop the operation and take necessary precautions.
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Imported bearing lubrication purpose å bearing life relationship



Bearing life is basically divided into fatigue life, service life, wear life, and fault life.

1. Fatigue life: The material of the main moving parts of the bearing reaches the limit, resulting in the accumulated time before the bearing fails.

Rated dynamic load: The load that the bearing can withstand when the service life is 10,000 rpm.

Equivalent dynamic load: refers to the assumed load in which the actual load of the imported bearing is converted according to the operating conditions for determining the dynamic load.

2. Service life: It is the above three life-time generalized formula. In theory, it refers to the fatigue life of the bearing. It is the bearing wear life under normal use conditions. When the condition is not normal and the manufacturing has no defects, it represents the fault life. .

3. Wear life: The cumulative working time of the bearing before the specified limit is increased due to normal wear. At today's bearing industry level, wear life > fatigue life should be used, but in fact traction motors are just the opposite.

4. Fault life: The failure of the bearing is the accumulated working time before the loss of working capacity.

Then the bearing lubrication has something to do with the bearing life. Let us know the purpose of bearing lubrication:

The purpose of bearing lubrication:

1. Extend fatigue life.

The rolling fatigue life of imported bearings is prolonged when the rolling contact surface is well lubricated during rotation. This is the biggest benefit of lubricating bearings, which can increase fatigue life and extend bearing life.

2. Reduce friction and wear.

In the mutual contact portion of the ferrule, the rolling element and the retainer constituting the bearing, metal contact is prevented, and friction and wear are reduced.

3. Discharge friction heat, cooling

The circulation oil supply method or the like can be used to discharge heat generated by friction or heat from the outside to cool. Prevent the bearing from overheating and prevent the lubricant from aging itself.

4. Other

Colleagues lubricate their bearings to prevent foreign matter from entering the inside of the bearing or to prevent the bearing from rusting and corroding.
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