How to choose the servo motor housing correctly



Parallel slitted housings are usually made of a single piece of metal. Aluminum is often used, and spiral slitting is used to accommodate deflection and torque transfer. They usually have good functionality and have a price advantage, and in many practical applications, it is the product of choice. The single piece of original data is designed to complete the torque transfer without backlash and the maintenance-free advantages. There are two fundamental series here: single-slit and multi-slit.

The single-slot type has a long multi-ring long slit, which gives the bearing housing a good elasticity and a small bearing load. It can accept all kinds of deflections, and is most suitable for handling angular displacement and axial displacement, but the parallel bias has a weaker receiving force. Because the single slit is bent together in two different directions, a large external pressure will occur. This incurs premature damage to the parts. Although the long single-sleeve housing can be easily bent under the biased condition, the rigidity of the bearing housing has the same effect under the torsional load. Excessive turning clearance under torsional loads can affect the accuracy of the housing and weaken its overall function. Single-slot housings are an economical choice and are best suited for low torque applications, especially in articulated encoders and other lighter instruments.

Multi-slit housings typically have 2-3 slits to create a low torque rigid Issue. The multi-slit type allows the slit to be shortened without impairing the biasing ability. The short slit increases and overlaps the torque rigidity of the bearing housing to allow it to accept a very large torque. This function makes it suitable for light load applications, such as the connection of servo motors and lead screws. This function does not have any negative effects: as the size of the slit increases beyond the single-slot type, the bearing load will increase, but in a few cases, the bearing can be sufficiently useful to maintain. A few manufacturers have extended the concept of multi-cutting to another level. In addition to a set of multiple slits, two sets of multiple slits are also used together. Multiple sets of multiple slits make the housing more flexible and biased. The increase in size means the ability to accept parallel deflection. Compared to single slits and single-sleeve multi-slit housings, multiple sets of multi-slit housings can be bent together in different directions in parallel deflections. Comply with this bias. Today, a large number of this series of housings are made of aluminum, but there are also a few manufacturers that supply stainless steel for design. In addition to corrosion resistance, stainless steel housings also increase torque acceptance and stiffness, sometimes reaching twice the equivalent of aluminum. But this increased torque and stiffness is also offset by increased mass and inertia. Many time negative effects will also surpass their strengths, so users have to find other ways of bearing housing. In the use of small motors, a large percentage of the motor torque is used to restrain the inertia of the housing, which will severely impair the overall function of the piece.
For more information and purchase please visit: https://www.supplyforever.com

Analysis of bearing troubleshooting methods



It is not uncommon for the bearing to malfunction during operation, so there is no need to make a fuss. A failure has occurred and it is critical to judge and deal with it. Today we will explain the common faults of FAG bearings and how to eliminate them.

1. Bearing temperature is too high

When the mechanism is running, the part where the bearing is installed is allowed to have a certain temperature. When the body of the mechanism is touched by hand, it should be normal to not feel hot, otherwise the bearing temperature is too high.

The reasons for the bearing temperature being too high are: the quality of the lubricating oil does not meet the requirements or deteriorates, the viscosity of the lubricating oil is too high; the assembly of the mechanism is too tight (the gap is insufficient); the bearing assembly is too tight; the bearing race rotates on the shaft or inside the casing; Large; bearing cage or rolling body fragmentation.

2. Bearing noise

Rolling bearings allow a slight running noise during operation. If the sound is too loud or there is abnormal noise or impact, the bearing is faulty.

The causes of noise generated by rolling bearings are more complicated. One is the wear of the inner and outer rings of the bearing. As a result of this wear, the bearing and the housing, the bearing and the shaft are broken, causing the axis to deviate from the correct position and produce an abnormal sound when the shaft is moving at a high speed. When the bearing is fatigued, the surface metal peeling off will also increase the radial clearance of the bearing to produce abnormal noise. In addition, insufficient bearing lubrication, dry friction, and bearing crushing can produce abnormal sounds. After the bearing wears loose, the cage is loose and damaged, and the abnormal bearing damage will also occur.

When the rolling bearing is disassembled and inspected, the bearing failure and the cause of damage can be judged according to the damage of the bearing.

Rolling surface metal peeling

The bearing rolling elements and the inner and outer ring raceways are subjected to periodic pulsating loads, resulting in periodic changes.
Contact stress. When the number of stress cycles reaches a certain value, fatigue peeling occurs on the rolling element or the inner and outer ring raceways. If the bearing load is too large, this fatigue will be exacerbated. In addition, the bearing is not installed correctly, the shaft is bent, and the raceway is peeled off. Fatigue spalling of the bearing races reduces the accuracy of the shaft and causes vibration and noise in the mechanism.

2. Bearing burns

Burned bearings have a tempering color on the raceways and rolling elements. The causes of burns are generally insufficient lubrication, the quality of the lubricant does not meet the requirements or deterioration, and the bearing assembly is too tight.
For more information and purchase please visit: https://www.supplyforever.com